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QUALITY & DOCUMENTATION

Inspection evidence for reliable supply.

Process control, calibrated inspection, traceability and project-specific documents support consistent performance across precision balls, steel shot, grinding media, special material spheres and custom components.

How does SDBALLS control product quality?

SDBALLS supports material selection, forming, heat treatment, grinding, polishing, cleaning, surface treatment, inspection, packing and shipment review around the agreed product specification, sampling plan and documentation requirement.

CERTIFIED MANUFACTURING SYSTEM

Quality planning begins before production.

SDBALLS manufacturing resources operate under internationally recognized management systems and can coordinate project-specific documentation from quotation through shipment.

IATF 16949Automotive quality management
ISO 9001Quality management system
ISO 14001Environmental management
SDBALLS quality certifications

PRODUCTION PROCESS CONTROL

Six controlled stages from material to final release.

Each product family follows the applicable route; actual control points and acceptance criteria are matched to the agreed specification.

Raw Material Preparation
01

Raw Material Preparation

Material grade and chemistry verification before forming.

Cold Heading & Forming
02

Cold Heading & Forming

Controlled blank formation and geometry consistency.

Heat Treatment
03

Heat Treatment

Controlled hardness, microstructure and durability.

Grinding & Sizing
04

Grinding & Sizing

Multi-stage diameter, roundness and tolerance control.

Lapping & Polishing
05

Lapping & Polishing

Final surface finish, sphericity and appearance control.

Final Inspection
06

Final Inspection

Sorting, cleaning, records and release before packing.

INSPECTION & TESTING

Measurement focused on product performance.

Inspection methods, sampling frequency and reporting are confirmed according to material, grade, end use and customer requirements.

Diameter & Lot Variation
01

Diameter & Lot Variation

Roundness & Sphericity
02

Roundness & Sphericity

Surface Roughness
03

Surface Roughness

Hardness Testing
04

Hardness Testing

Metallographic Analysis
05

Metallographic Analysis

Visual & Final Inspection
06

Visual & Final Inspection

DOCUMENTATION & COMPLIANCE

Evidence for purchasing, engineering and quality teams.

Required documents should be defined at quotation stage so traceability and reporting are built into the production plan.

01

Material Certificate

Material identification and chemical-composition records by agreement.

02

Inspection Report

Diameter, tolerance, roundness, surface and packing results matched to the plan.

03

Hardness & Test Records

Hardness reports, chemical-composition reports and third-party testing coordination.

04

Compliance Support

RoHS, REACH, SDS/MSDS when required, PPAP/FMEA support where applicable.

05

Batch Traceability

Batch identity from raw material and process route through final packing and shipment.

06

Customer-Specific Plans

Agreed sampling, retention samples, change notification and special acceptance criteria.

PRODUCT-SPECIFIC QUALITY

Different product families require different evidence.

The inspection plan is built around the feature that creates performance or supply risk—not a single generic checklist.

01

Ball Grade & Geometry

Diameter, grade, roundness, surface roughness, hardness and lot variation.

02

Stainless Steel Balls

Alloy identity, hardness condition, passivation or cleanliness and corrosion-related requirements.

03

Chrome Steel Balls

Material grade, heat treatment, hardness, roundness, surface integrity and rust prevention.

04

Carbon Steel Balls

Carbon grade, soft/case/through-hardened condition, finish, plating and corrosion protection.

05

Steel Shot & BB Shot

Size distribution, hardness, roundness, surface or plating, batch identity and packing.

06

Grinding Media

Material, diameter distribution, hardness, surface, cleanliness, wear-related controls and packing weight.

07

Plastic Balls

Exact polymer grade, color, density, moisture condition, dimensions and chemical compatibility.

08

Special Material Balls

Exact glass, ceramic, silicon nitride, zirconia, copper-alloy, aluminum or carbide identity; dimensions and material-specific performance properties.

09

Custom Components

Drawing dimensions, datums, thread/bore/wall control, coating, first article and change control.

CONTACT SDBALLS U.S.

Bring us the application and requirement.

Include product, material, size or shot size, grade, hardness, finish, quantity, packaging, application and required documentation for a faster quotation.

SDBALLS Industry Corp.Email: info@sdballs.usWhatsApp: +1 424 351 5470Website: www.sdballs.usNorth American Business Support
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